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ABB ACS800-11 Hardware Manual
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ABB ACS800-11 Hardware Manual

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ACS800
Hardware Manual
ACS800-11 Drives (5.5 to 110 kW)
ACS800-U11 Drives (7.5 to 125 HP)

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Summary of Contents for ABB ACS800-11

  • Page 1 ACS800 Hardware Manual ACS800-11 Drives (5.5 to 110 kW) ACS800-U11 Drives (7.5 to 125 HP)

  • Page 2: Acs800 Single Drive Manuals

    3AFE64382101 (English) ACS800-01/U1 Marine Supplement 3AFE64291275 (English) ACS800-02/U2 Hardware Manual 90 to 500 kW (125 to 600 HP) 3AFE64567373 (English) ACS800-11/U11 Hardware Manual 5.5 to110 kW (7.5 to 125 HP) 3AFE68367883 (English) ACS800-04 Hardware Manual 0.55 to 132 kW 3AFE68372984 (English)
  • Page 3 ACS800-11 Drives 5.5 to 110 kW ACS800-U11 Drives 7.5 to 125 HP Hardware Manual 3AFE68367883 Rev A EN EFFECTIVE: 5.1.2005  2005 ABB Oy. All Rights Reserved.

  • Page 5: Safety Instructions

    Read the safety instructions before you work on the unit. To which products this chapter applies This chapter applies to the ACS800-01/U1, ACS800-11/U11, ACS800-02/U2 and ACS800-04/04M/U4 of frame sizes R7 and R8. Use of warnings and notes There are two types of safety instructions throughout this manual: warnings and notes.

  • Page 6: Installation And Maintenance Work

    Installation and maintenance work These warnings are intended for all who work on the drive, motor cable or motor. WARNING! Ignoring the following instructions can cause physical injury or death, or damage to the equipment: • Only qualified electricians are allowed to install and maintain the drive. •...

  • Page 7: Grounding

    • Do not install a drive with EMC filter option +E202 or +E200 (available for ACS800-01 and ACS800-11 only) on an ungrounded power system or a high- resistance-grounded (over 30 ohms) power system. Note: •...

  • Page 8: Mechanical Installation And Maintenance

    Handle the unit carefully. • ACS800-01, ACS800-11: The drive is heavy. Do not lift it alone. Do not lift the unit by the front cover. Place the unit only on its back. ACS800-02, ACS800-04: The drive is heavy. Lift the drive by the lifting lugs only.

  • Page 9: Printed Circuit Boards

    Printed circuit boards WARNING! Ignoring the following instructions can cause damage to the printed circuit boards: • The printed circuit boards contain components sensitive to electrostatic discharge. Wear a grounding wrist band when handling the boards. Do not touch the boards unnecessarily. Fibre optic cables WARNING! Ignoring the following instructions can cause equipment malfunction and damage to the fibre optic cables:...

  • Page 10: Operation

    Operation These warnings are intended for all who plan the operation of the drive or operate the drive. WARNING! Ignoring the following instructions can cause physical injury or death, or damage to the equipment: • Before adjusting the drive and putting it into service, make sure that the motor and all driven equipment are suitable for operation throughout the speed range provided by the drive.

  • Page 11: Permanent Magnet Motor

    Permanent magnet motor These are additional warnings concerning permanent magnet motor drives. Ignoring the instructions can cause physical injury or death, or damage to the equipment. Installation and maintenance work WARNING! Do not work on the drive when the permanent magnet motor is rotating. Also, when the supply power is switched off and the inverter is stopped, a rotating permanent magnet motor feeds power to the intermediate circuit of the drive and the supply connections become live.
  • Page 12 Safety instructions...

  • Page 13: Table Of Contents

    The ACS800-11/U11 ........
  • Page 14 Disconnecting device (disconnecting means) ........42 ACS800-01, ACS800-U1, ACS800-11, ACS800-U11, ACS800-02, ACS800-U2 without enclosure extension, ACS800-04, ACS800-U4 .
  • Page 15 Power factor compensation capacitors ..........48 Equipment connected to the motor cable .
  • Page 16 Fixed parameters with the ACS800-11, ACS800-U11 and ACS800-17 ....77 ACS800-11/U11 specific parameters in the application program ......78 Terms and abbreviations .
  • Page 17 Capacitors ..............86 Reforming .

  • Page 18: Table Of Contents

    Dimensional drawings Frame size R5 (IP 21, UL type open) ..........104 Frame size R6 (IP 21, UL type open) .

  • Page 19: About This Manual

    • start-up procedure • use of the control panel • program features • actual signals and parameters • fault tracing • fieldbus control. Note: The ACS800-11/U11 specific parameters are described in the hardware manual in chapter Operation. About this manual...

  • Page 20: Common Chapters For Several Products

    Technical data. The ACS800-11/U11 is manufactured in frame sizes R5 and R6. Categorization according to the plus code The instructions, technical data and dimensional drawings which concern only certain optional selections are marked with plus codes, e.g. +E202. The options included in the drive can be identified from the plus codes visible on the type designation label of the drive.

  • Page 21: Installation And Commissioning Flowchart

    Operation contains guide lines of the start-up and use of the drive, descriptions of ACS800-11/U11 specific parameters and softaware-based fault tracing. Maintenance contains preventive maintenance instructions. Technical data contains the technical specifications of the drive, e.g. the ratings, sizes and technical requirements, provisions for fulfilling the requirements for CE and other markings and warranty policy.

  • Page 22: Inquiries

    Inquiries Address any inquiries about the product to the local ABB representative, quoting the type code and serial number of the unit. If the local ABB representative cannot be contacted, address inquiries to the manufacturing facility. About this manual...

  • Page 23: The Acs800-11/U11

    The ACS800-11/U11 What this chapter contains This chapter describes the operating principle and construction of the drive in short. The ACS800-11/U11 The ACS800-1/U11 is a four-quadrant wall mountable drive for controlling AC motors. The main circuit consists of two IGBT converters, a line-side converter and a motor-side converter, integrated into the same frame.
  • Page 24 U2 V2 W2 Power cable terminals Frame size R6 without front and connection box covers Frame size R5 without front and connection box covers Location of the line-side converter Location of the motor-side converter RMIO board RMIO board The ACS800-11/U11...

  • Page 25: Terms

    The control of the IGBT power semiconductors is based on the Direct Torque Control (DTC) method also used in the motor control of the drive. Two line currents and the DC link voltage are measured and used for the control. The ACS800-11/U11...

  • Page 26: Ac Voltage And Current Waveforms

    Typical line current (i ) and voltage (u ) waveforms are shown below (Note: The diagrams represent a larger unit than the ACS800-11). I , U 1200 t [ms]...

  • Page 27: Motor Control

    • control panel (CDP 312R) • current measurement board (GCUR, in frame size R5 only) • charging diode board (GDIO). DDCS communication modules The drive includes an RDCO-03 module in the line-side converter and another RDCO module in the motor-side converter. The ACS800-11/U11...

  • Page 28: Main Circuit And Control Diagram

    Main circuit and control diagram The ACS800-11/U11...

  • Page 29: Type Code

    Type code The type code contains information on the specifications and configuration of the drive. The first digits from left express the basic configuration (e.g. ACS800-11-0030- 5). The optional selections are given thereafter, separated by plus signs (e.g. +E202). The main selections are described below. Not all selections are available for all types.
  • Page 30 The ACS800-11/U11...

  • Page 31: Mechanical Installation

    Mechanical installation Unpacking the unit The drive is delivered in a box that also contains: • plastic bag containing: screws (M3), clamps and cable lugs (2 mm , M3) for grounding the control cable screens • residual voltage warning stickers •...

  • Page 32: Moving The Unit

    The type designation label is attached to the heat sink and the serial number label to the lower part of the back plate of the unit. Example labels are shown below. Type designation label Serial number label Moving the unit Lift the unit using the lifting holes at the top and bottom.

  • Page 33: Before Installation

    Before installation The drive must be installed in an upright position with the cooling section facing a wall. Check the installation site according to the requirements below. Refer to chapter Dimensional drawings for frame details. Requirements for the installation site See chapter Technical data for the allowed operation conditions of the drive.

  • Page 34: Mounting The Drive On The Wall

    50 millimetres (1.97 in.) in installations without the front cover. The cooling air entering the unit must not exceed +40 °C (+104 °F). Contact ABB, if two units are to be installed side by side at a distance smaller than 50 millimetres (1.97 in.), i.e.

  • Page 35: Unit Above Another

    Unit above another Lead the out-coming hot cooling air away from the air input of the drive above. Example max.+40 °C (+104 °F) Mechanical installation...
  • Page 36 Mechanical installation...

  • Page 37: Planning The Electrical Installation

    Note: The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.
  • Page 38 ACeq1 -04, -04M, -U4 -07, -U7 be used IGBT supply DC link voltage will not be increased ACS800-11, -U11, -17 from nominal (parameter setting) DC link voltage will be increased from ACeq2 nominal (parameter setting) = Rated input voltage of the drive /1.35...

  • Page 39: Protecting The Motor Insulation And Bearings

    The stress on motor insulation can be avoided by using optional ABB du/dt filters. du/dt filters also reduce bearing currents.

  • Page 40: Requirements Table

    Requirements table The following table shows how to select the motor insulation system and when an optional ABB du/dt filter, insulated N-end (non-driven end) motor bearings and ABB common mode filters are required. The motor manufacturer should be consulted regarding the construction of the motor insulation and additional requirements for explosion-safe (EX) motors.
  • Page 41 For motors with higher rated output than what is stated for the particular frame size in EN 50347 (2001) and for IP 23 motors, the requirements of ABB random-wound motor series M3AA, M3AP, M3BP are given below. For other motor types, see the Requirements table above.

  • Page 42: Permanent Magnet Synchronous Motor

    Supply connection Disconnecting device (disconnecting means) ACS800-01, ACS800-U1, ACS800-11, ACS800-U11, ACS800-02, ACS800-U2 without enclosure extension, ACS800-04, ACS800-U4 Install a hand-operated input disconnecting device (disconnecting means) between the AC power source and the drive. The disconnecting device must be of a type that can be locked to the open position for installation and maintenance work.

  • Page 43: Thermal Overload And Short-Circuit Protection

    Always protect the input cable with fuses. Size the fuses according to local safety regulations, appropriate input voltage and the rated current of the drive (see Technical Data). ACS800-01/U1, ACS800-11/U11, ACS800-02/U2 without enclosure extension and ACS800-04/U4 When placed at the distribution board, standard gG fuses (US: CC or T for the ACS800-U1 and ACS800-U11;...

  • Page 44: Circuit Breakers

    Circuit breakers Circuit breakers which have been tested by ABB with the ACS800 can be used. Fuses must be used with other circuit breakers. Contact your local ABB representative for approved breaker types and supply network characteristics. The protective characteristics of circuit breakers depend on the type, construction and settings of the breakers.

  • Page 45: Prevention Of Unexpected Start

    Prevention of Unexpected Start The drive can be equipped with an optional Prevention of Unexpected Start function according to standards IEC/EN 60204-1: 1997; ISO/DIS 14118: 2000 and EN 1037: 1996. The Prevention of Unexpected Start function disables the control voltage of the power semiconductors, thus preventing the inverter from generating the AC voltage required to rotate the motor.

  • Page 46: Selecting The Power Cables

    Selecting the power cables General rules Dimension the mains (input power) and motor cables according to local regulations: • The cable must be able to carry the drive load current. See chapter Technical data for the rated currents. ° • The cable must be rated for at least 70 C maximum permissible temperature of conductor in continuous use.

  • Page 47: Alternative Power Cable Types

    Alternative power cable types Power cable types that can be used with the drive are represented below. Recommended Symmetrical shielded cable: three phase conductors A separate PE conductor is required if the conductivity and a concentric or otherwise symmetrically of the cable shield is < 50 % of the conductivity of the constructed PE conductor, and a shield phase conductor.

  • Page 48: Additional Us Requirements

    Additional US requirements Type MC continuous corrugated aluminum armor cable with symmetrical grounds or shielded power cable must be used for the motor cables if metallic conduit is not used. For the North American market, 600 VAC cable is accepted for up to 500 VAC. 1000 VAC cable is required above 500 VAC (below 600 VAC).

  • Page 49: Equipment Connected To The Motor Cable

    Equipment connected to the motor cable Installation of safety switches, contactors, connection boxes, etc. To minimize the emission level when safety switches, contactors, connection boxes or similar equipment are installed in the motor cable between the drive and the motor: •...

  • Page 50: Protecting The Relay Output Contacts And Attenuating Disturbances In Case Of Inductive Loads

    Protecting the relay output contacts and attenuating disturbances in case of inductive loads Inductive loads (relays, contactors, motors) cause voltage transients when switched off. The relay contacts on the RMIO board are protected with varistors (250 V) against overvoltage peaks. In spite of this, it is highly recommended to equip inductive loads with noise attenuating circuits [varistors, RC filters (AC) or diodes (DC)] in order to minimize the EMC emission at switch-off.

  • Page 51: Selecting The Control Cables

    Control panel cable In remote use, the cable connecting the control panel to the drive must not exceed 3 metres (10 ft). The cable type tested and approved by ABB is used in control panel option kits. Planning the electrical installation...

  • Page 52: Connection Of A Motor Temperature Sensor To The Drive I/O

    Connection of a motor temperature sensor to the drive I/O WARNING! IEC 60664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either non- conductive or conductive but not connected to the protective earth. To fulfil this requirement, the connection of a thermistor (and other similar components) to the digital inputs of the drive can be implemented in three alternate ways:...

  • Page 53: Control Cable Ducts

    A diagram of the cable routing is shown below. Motor cable Drive min 300 mm (12 in.) Power cable Input power cable Motor cable 90 ° min 200 mm (8 in.) min 500 mm (20 in.) Control cables Control cable ducts 24 V 230 V 24 V 230 V...
  • Page 54 Planning the electrical installation...

  • Page 55: Electrical Installation

    Electrical installation What this chapter contains This chapter describes the electrical installation procedure of the drive. WARNING! The work described in this chapter may only be carried out by a qualified electrician. Follow the Safety instructions on the first pages of this manual. Ignoring the safety instructions can cause injury or death.

  • Page 56: It (Ungrounded) Systems

    IT (ungrounded) systems In units with EMC filter options (+E202 and +E200 in the type code), disconnect the filter capacitors before connecting the drive to an ungrounded system. WARNING! If a drive with EMC filter selection +E202 or +E200 is installed on an IT system [an ungrounded power system or a high resistance-grounded (over 30 ohms) power system], the system will be connected to earth potential through the EMC filter capacitors of the drive.

  • Page 57: Connecting The Power Cables

    Connecting the power cables Diagram Drive OUTPUT INPUT UDC+ UDC V1 W1 U2 V2 W2 (PE) (PE) For alternatives, see Planning the electrical Motor installation: Disconnecting device (disconnecting means) 1), 2) Grounding of the motor cable shield at the motor end If shielded cable is used (not required but For minimum radio frequency interference: recommended), use a separate PE cable (1) or a...

  • Page 58: Conductor Stripping Lengths

    Conductor stripping lengths Strip the conductor ends as follows to fit them inside the power cable connection terminals. Frame size Stripping length 0.63 1.10 Allowed wire sizes, tightening torques Technical data: Cable entries. Wall installed units (European version) Power cable installation procedure 1.
  • Page 59 Views of frame size R5 UDC+ UDC- Electrical installation...
  • Page 60 Frame sizes R6: Cable lug installation [16 to 70 mm (6 to 2/0 AWG) cables] Remove the cable terminals. Fasten the cable lugs with screws. Isolate the ends of the cable lugs with insulating tape or shrink tubing. Shroud on the cable terminals (cable terminal installation) Frame size R6: Cable terminal installation [95 to 185 mm (3/0 to 350 AWG)] cables...

  • Page 61: Wall Installed Units (Us Version)

    Wall installed units (US version) 1. Remove the front cover by releasing the retaining clip with a screw driver and lifting the cover from the bottom outwards. 2. Remove the connection box cover. 3. Remove the gland plate by undoing the fastening screws. 4.

  • Page 62: Warning Sticker

    Wire size Compression lug Crimping tool kcmil/AWG Manufacturer Type Manufacturer Type No. of crimps Burndy YA4C-L4BOX Burndy MY29-3 Ilsco CCL-4-38 Ilsco MT-25 Burndy YA2C-L4BOX Burndy MY29-3 Ilsco CRC-2 Ilsco IDT-12 Ilsco CCL-2-38 Ilsco MT-25 Burndy YA1C-L4BOX Burndy MY29-3 Ilsco CRA-1-38 Ilsco IDT-12 Ilsco...

  • Page 63: Connecting The Control Cables

    Connecting the control cables Lead the cable through the control cable entry (1). Connect the control cables as described below. Connect the conductors to the appropriate detachable terminals of the RMIO board [refer to chapter Motor control and I/O board (RMIO)].

  • Page 64: 360 Degrees Grounding

    360 degrees grounding Insulation Double-shielded cable Single-shielded cable When the outer surface of the shield is covered with non-conductive material • Strip the cable carefully (do not cut the grounding wire and the shield) • Turn the shield inside out to expose the conductive surface. •...

  • Page 65: Cabling Of I/O And Fieldbus Modules

    Cabling of I/O and fieldbus modules Module As short as possible Shield Note: The RDIO module does not include a terminal for cable shield grounding. Ground the pair cable shields here. Pulse encoder module cabling As short as possible Note1: If the encoder is of unisolated type, ground the encoder cable at the drive end only.

  • Page 66: Fastening The Control Cables And Covers

    Fastening the control cables and covers When all control cables are connected, fasten them together with cable ties. Units with a connection box: fasten the cables to the entry plate with cable ties. Units with a gland box: tighten the clamping nuts of the cable glands. Fasten the connection box cover.

  • Page 67: Motor Control And I/O Board (Rmio)

    Motor control and I/O board (RMIO) What this chapter contains This chapter shows • external control connections to the RMIO board for the ACS800 Standard Application Program (Factory Macro) • specifications of the inputs and outputs of the board. To which products this chapter applies This chapter applies to ACS800 units which employ the RMIO board.

  • Page 68: External Control Connections (Non-Us)

    External control connections (non-US) External control cable connections to the RMIO board for the ACS800 Standard Application Program (Factory Macro) are shown below. For external control connections of other application macros and programs, see the appropriate Firmware Manual. RMIO RMIO VREF- Reference voltage -10 VDC, 1 kohm <...

  • Page 69: External Control Connections (Us)

    External control connections (US) External control cable connections to the RMIO board for the ACS800 Standard Application Program (Factory Macro US version) are shown below. For external control connections of other application macros and programs, see the appropriate Firmware Manual. RMIO RMIO VREF-...

  • Page 70: Rmio Board Specifications

    RMIO board specifications Analogue inputs With Standard Application Program two programmable differential current inputs (0 mA / 4 mA ... 20 mA, R = 100 ohm) and one programmable differential voltage input (-10 V / 0 V / 2 V ... +10 V, R >...

  • Page 71: Relay Outputs

    Maximum continuous current 2 A rms Isolation test voltage 4 kVAC, 1 minute DDCS fibre optic link With optional communication adapter module RDCO. Protocol: DDCS (ABB Distributed Drives Communication System) 24 VDC power input Voltage 24 VDC ± 10 %...
  • Page 72 Isolation and grounding diagram (Test voltage: 500 V AC) VREF- AGND VREF+ AGND AI1+ Common mode AI1- voltage between AI2+ channels ±15 V AI2- AI3+ AI3- AO1+ AO1- AO2+ AO2- Jumper J1 settings: DGND1 All digital inputs share a common ground.

  • Page 73: Installation Checklist

    Installation checklist Checklist Check the mechanical and electrical installation of the drive before start-up. Go through the checklist below together with another person. Read the Safety instructions on the first pages of this manual before you work on the unit. Check MECHANICAL INSTALLATION The ambient operating conditions are allowed.
  • Page 74 Installation checklist...

  • Page 75: Operation

    • fault tracing of the line-side converter • control panel control of the line-side and motor-side converter • descriptions of ACS800-11/U11 specific parameters in the IGBT Supply Control Program (controls the line-side converter) and in the application program (controls the motor-side converter).

  • Page 76: Acs800-11/U11 Specific Parameters In The Igbt Supply Control Program

    ACS800-11/U11 specific parameters in the IGBT Supply Control Program The signals and parameters described in the tables below are included in the IGBT Supply Control Program. Terms and abbreviations Term Definition Boolean Character string Def. Default value FbEq Fieldbus equivalent: the scaling between the value shown on the control...

  • Page 77: Fixed Parameters With The Acs800-11, Acs800-U11 And Acs800-17

    Inactive Active 65535 Fixed parameters with the ACS800-11, ACS800-U11 and ACS800-17 When the IGBT Supply Control Program is loaded into the ACS800-11, ACS800-U11 or ACS800-17, the following parameters receive the default values given in the table below. Parameter Default value If changed, 11.01...

  • Page 78: Acs800-11/U11 Specific Parameters In The Application Program

    ACS800-11/U11 specific parameters in the application program The actual signals and parameters described in this section are included in the ACS800 Standard Application Program. Terms and abbreviations Term Definition Actual signal Signal measured or calculated by the drive. Can be monitored by the user.

  • Page 79: Actual Signals And Parameters Of The Line Converter In The Motor-Side Converter Control Program

    Actual signals and parameters of the line converter in the motor-side converter control program Name/Value Description FbEq Def. 09 ACTUAL SIGNALS Signals from the line converter. 09.12 LCU ACT SIGNAL 1 Line converter signal selected by par. 95.08 LCU PAR1 SEL. 1 = 1 09.13 LCU ACT SIGNAL 2...

  • Page 80: Fieldbus Control Interface

    Fieldbus control interface Optional fieldbus modules cannot be inserted in the optional module slots of the RMIO board of the line-side converter. Fieldbus control of the line-side converter is performed via the motor-side converter RMIO board as shown in the block diagram below.

  • Page 81: Connection Diagram Of The Rmio Board In The Line-Side Converter

    Connection diagram of the RMIO board in the line-side converter Internal connections to the RMIO board for the ACS800 IGBT Supply Control Program are shown below. Do not change the connections. VREF- Reference voltage -10 VDC, 1 kohm < R <...

  • Page 82: Fault Tracing

    Fault tracing Flashing messages WARNING, ID:2 or FAULT, ID:2 on the control panel display indicate a warning or fault state in the line-side converter when the control panel controls the motor-side converter: FAULT, ID:2 ACS 800 0050_5MR *** FAULT *** LINE CONV (FF51) To display the warning or fault identification text, shift the control panel to view the...

  • Page 83: Changing The Control Panel To The Motor-Side Converter

    Changing the control panel to the motor-side converter Step Action Press key Display (example) To enter the Drive Section Mode ACS 800 0050_5LR DRIVE IXXR7xxx ID-NUMBER 2 To scroll to ID number 1 ACS 800 0050_5MR ACXR7xxx ID-NUMBER 1 To verify the change to the motor-side converter ->...
  • Page 84 Operation...

  • Page 85: Maintenance

    Ignoring the safety instructions can cause injury or death. Maintenance intervals If installed in an appropriate environment, the drive requires very little maintenance. This table lists the routine maintenance intervals recommended by ABB. Maintenance Interval Instruction...

  • Page 86: Heatsink

    If the drive is operated in a critical part of a process, fan replacement is recommended once these symptoms start appearing. Replacement fans are available from ABB. Do not use other than ABB specified spare parts.

  • Page 87: Fan Replacement (R5, R6)

    Fan replacement (R5, R6) 1. Loosen the fastening screws of the top plate. 2. Push the top plate backwards. 3. Lift the top plate up. 4. Disconnect the fan supply wires (detachable connector). 5. Lift the fan up. 6. Install the new fan in reverse order. Additional fan Replacement (R5) Remove the front cover.

  • Page 88: Replacement (R6)

    It is not possible to predict a capacitor failure. Capacitor failure is usually followed by a mains fuse failure or a fault trip. Contact ABB if capacitor failure is suspected. Replacements are available from ABB. Do not use other than ABB specified spare parts.

  • Page 89: Technical Data

    CE and other markings and warranty policy. IEC ratings The IEC ratings for the ACS800-11 with 50 Hz and 60 Hz supplies are given below. The symbols are described below the table. ACS800-11 size...

  • Page 90: Symbols

    In altitudes from 1000 to 4000 m (3300 to 13123 ft) above sea level, the derating is 1 % for every 100 m (328 ft). For a more accurate derating, use the DriveSize PC tool. If the installation site is higher than 2000 m (6600 ft) above sea level, please contact your local ABB distributor or office for further information.

  • Page 91: Mains Cable Fuses

    Note 1: In multicable installations, install only one fuse per phase (not one fuse per conductor). Note 2: Larger fuses must not be used. Note 3: Fuses from other manufacturers can be used if they meet the ratings. ACS800-11 size Input Fuse...

  • Page 92: Cable Types

    Cable types The table below gives copper and aluminium cable types for different load currents. Cable sizing is based on max. 9 cables laid on a cable ladder side by side, ambient temperature 30 °C, PVC insulation, surface temperature 70 °C (EN 60204-1 and IEC 60364-5-2/2001).

  • Page 93: Input Power Connection

    Input power connection Voltage (U 208/220/230/240 VAC 3-phase ± 10 % for 230 VAC units 380/400/415 VAC 3-phase ± 10 % for 400 VAC units 380/400/415/440/460/480/500 VAC 3-phase ± 10 % for 500 VAC units The output voltage can be raised with setting of parameter 23.01 DC VOLT REF. Example: With 400 V supply voltage and 700 VDC intermediate DC circuit voltage, it is possible to run a 500 V motor at the motor nominal voltage.

  • Page 94: Cooling

    Cooling Method Internal fan, flow direction from bottom to top. Free space around the unit See chapter Mechanical installation. Degrees of protection IP 21 (UL type 1). IPXXD from above. Without front cover, the unit must be protected against contact according to IP 2x [see chapter Electrical installation: Cabinet installed units (IP 00, UL type open)].

  • Page 95: Materials

    EU. They must be removed and handled according to local regulations. For further information on environmental aspects and more detailed recycling instructions, please contact your local ABB distributor. Applicable standards The drive complies with the following standards. The compliance with the European Low Voltage Directive is verified according to standards EN 50178 and EN 60204-1.

  • Page 96: Ce Marking

    CE marking A CE mark is attached to the drive to verify that the unit follows the provisions of the European Low Voltage and EMC Directives (Directive 73/23/EEC, as amended by 93/68/EEC and Directive 89/336/ EEC, as amended by 93/68/EEC). Definitions EMC stands for Electromagnetic Compatibility.

  • Page 97: Second Environment

    Equipment 2. An EMC plan for preventing disturbances is drawn up for the installation. A template is available from the local ABB representative. 3. The motor and control cables are selected as specified in the Hardware Manual. 4. The drive is installed according to the instructions given in the Hardware Manual.

  • Page 98: C-Tick" Marking

    “C-tick” marking “C-tick” mark is pending as follows. “C-tick” marking is required in Australia and New Zealand. A “C-tick” mark is attached to each drive in order to verify compliance with the relevant standard (IEC 61800-3 (1996) – Adjustable speed electrical power drive systems –...

  • Page 99: Second Environment

    If you have any questions concerning your ABB drive, please contact the local distributor or ABB office. The technical data, information and specifications are valid at the time of printing. The manufacturer reserves the right to modifications without prior notice.

  • Page 100: Us Tables

    US tables NEMA ratings The NEMA ratings for the ACS800-U11 and ACS800-11 with 60 Hz supplies are given below. The symbols are described below the table. For sizing, derating and 50 Hz supplies, see ratings. ACS800-U11 size Normal use Heavy-duty use...

  • Page 101: Input Cable Fuses

    Note 2: Larger fuses must not be used. Note 3: Fuses from other manufacturers can be used if they meet the ratings. ACS800-U11 type Input Fuse current ACS800-11 type Manufacturer Type UL class Three-phase supply voltage 208 V, 220 V, 230 V or 240 V -0011-2...

  • Page 102: Cable Types

    Cable types Cable sizing is based on NEC Table 310-16 for copper wires, 75 °C (167 °F) wire insulation at 40 °C (104 °F) ambient temperature. Not more than three current-carrying conductors in raceway or cable or earth (directly buried). For other conditions, dimension the cables according to local safety regulations, appropriate input voltage and the load current of the drive.

  • Page 103: Ul/Csa Markings

    UL/CSA markings C-UL US listing and CSA marking are pending for the ACS800-U11 and ACS800-11 units of UL type 1. The drive is suitable for use on a circuit capable of delivering not more than 65 kA rms symmetrical amperes at the drive nominal voltage (600 V maximum for 690 V units) when protected by T class fuses.
  • Page 104 Technical data...

  • Page 105: Dimensional Drawings

    Dimensional drawings The dimensions are given in millimetres and [inches]. Dimensional drawings...

  • Page 106: Frame Size R5 (Ip 21, Ul Type Open)

    Frame size R5 (IP 21, UL type open) Dimensional drawings...

  • Page 107: Frame Size R6 (Ip 21, Ul Type Open)

    Frame size R6 (IP 21, UL type open) Dimensional drawings...
  • Page 108 Dimensional drawings...

  • Page 109: External +24 V Power Supply For The Rmio Board

    This chapter describes how to connect external +24 V power supply to the RMIO board of the motor-side converter. For instructions on how to supply external +24 V also to the RMIO board of line-side converter, please contact ABB. When to use External +24 V power supply for the RMIO board is recommended if •...

  • Page 110: Connecting +24 V External Power Supply

    Connecting +24 V external power supply 1. Break off the tab covering the +24 VDC power input connector with pliers. 2. Lift the connector upwards. 3. Disconnect the wires from the connector (keep the connector for later use). 4. Isolate the ends of the wires individually with insulating tape. 5.
  • Page 111 External +24 V power supply for the RMIO board...
  • Page 112 External +24 V power supply for the RMIO board...
  • Page 114 ABB Oy ABB Inc. AC Drives Automation Technologies P.O. Box 184 Drives & Motors FI-00381 HELSINKI 16250 West Glendale Drive FINLAND New Berlin, WI 53151 Telephone +358 10 22 11 +358 10 22 22681 Telephone 262 785-3200 Internet http://www.abb.com 800-HELP-365...

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