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WASHING MACHINE SERVICE MANUAL CAUTION READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLES CORRECTLY BEFORE OFFERING SERVICE. MODEL : F1403TD(1~9), F1203TD(1~9), F1003TD(1~9) WF-7802STD, WF-7803STD...
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Jul. 2006 PRINTED IN KOREA P/No.: MFL30574730...
CONTENTS 1. SPECIFICATION..........................3 2. FEATURES & TECHNICAL EXPLANATION ................4 3. PARTS IDENTIFICATION ......................6 4. INSTALLATION ..........................7 5. OPERATION ..........................10 6. WIRING DIAGRAM / PROGRAM CHART ...................12 7. TROUBLE SHOOTING........................13 7-1.BEFORE SVC CHECKING ....................13 7-2.QC TEST MODE........................13 7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY............13 7-4.HOW TO KNOW TO TEMPERATURE OF EACH THERMISTOR AT OPERATING CONDITION..13 7-5.ERROR DISPLAY ........................14 8.
2. FEATURES & TECHNICAL EXPLANATION 2-1.FEATURES Direct Drive System The advanced Brushless DC motor directly drives the drum without belt and pulley. Water Circulation Spray detergent solution and water over the load over continu. Clothes are soaked more quickly and thoroughly during wash cycle. The detergent suds can be removed more easily by the water shower during rinse cycle.
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2-2.DETERMINE WASHING TIME BY FUZZY LOGIC To get the best washing performance optimal time is determined by sensing of water temperature, selected washing temperature and laundry amount. water temperature washing time the best selected FUZZY washing washing rinsing time temperature LOGIC performance spin rhythm, time...
4. INSTALLATION 1⃞ Before servicing ask the customer what the trouble is. 2⃞ Check the adjustment(power supply is 220-240V~, remove the transit bolts..) 3⃞ Check the troubles referring to the trouble shooting. 4⃞ Decide service steps referring to disassembly instructions. 5⃞...
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■ HOW TO CONNECT INLET HOSE Check that the rubber packing is inside of the valve connector. Connect the inlet hose firmly to prevent leak. ■ CONNECT DRAIN HOSE · Make sure that the hose is not twisted. · Avoid submerging the end of the hose. ※...
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TEST OPERATION Preparation Press the POWER button. Press the Start/Pause button. washing. Connect the power plug to the outlet. In case of Coloreds program. Connect the inlet hose. Check the water heating. Check automatic reverse Check the water supply. turn. ·Press the Rinse+Medic Rinse ·Check if the drum rotates ·Check if water is supplied...
5. OPERATION Cycle Selector Additional programs • Rotate the Cycle selector • Time Delay : Allows the start of any cycle to be delayed knob to select the cycle for 3~19 hours. designed for different • Steam Wash : By pressing the Steam Wash button, types of fabric and soil Steam Function is selected, light on Steam Wash button.
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LED display Spin Selector knob Display the estimated remaining time (Hour : Minute) to finish. • To change the spin speed, turn the In case of abnormal operation, error indications are Spin knob to cycle through available displayed. options. See troubleshooting guide. Tub Clean •...
7. TROUBLE SHOOTING 7-1.BEFORE SVC CHECKING ■ Be careful of electric shock or disconnecting the parts while trouble shooting. ■ Voltage of each terminal in 220-240V~ and DC while applying an electric current. 7-2.QC TEST MODE. ① ① Pressing Option(Left) and Rinse button simultaneously. ②...
7-5.ERROR DISPLAY. If you press the Start/Pause button in error condition, any error except ‘ ’ will disappear and the machine will change into pause status. In case of d e , d e , if the error is not resolved within 20 sec., and in case of other errors, if the error is not resolved within 4 min., power will be turned off automatically and the error only will be blinked.
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ERROR SYMPTOM CAUSE LOCKED • The connector in the LEAD WIRE ASSEMBLY is not connected to MOTOR the connnector of STATOR ASSEMBLY ERROR Reconnect or repair the connector • The hall sensor is out of order/defective. Replace the STATOR ASSEMBLY •...
8. ERROR DIAGNOSIS AND CHECK LIST 8-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION SYMPTOM GUIDE FOR SERVICE CALL NO POWER Is the power plug connected firmly to 220-240V~ outlet? Power failure? or Breaker opened? Visit to check WATER INLET TROUBLE Is " "...
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SYMPTOM GUIDE FOR SERVICE CALL • DOOR DOES NOT Started with door opened? OPEN • ERROR DISPLAYED Close the door ON THE PROGRAM Visit to check Check if the door switch is O K. • DRAIN TROUBLE Is " " displayed? Is the debris filter clogged with foreign Clean up material such as pin, coin and etc.?
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SYMPTOM GUIDE FOR SERVICE CALL ° Suds overflow from the Is low-sudsing detergent for the drum appliance. washing machine used? (In this condition, wash and spin do not operate LOW-SUDSING normally) Is the proper amount of detergent used as recommended? Recommend to reduce the using amount of detergent.
8-2.FAULT DIAGNOSIS AND TROUBLE SHOOTING CAUTION 1. Be careful of electric shock or disconnecting the parts while trouble shooting. 2. First of all, check the connection of each part terminal with wiring diagram. 3. If you replace the PWB ASSEMBLY, Put in the connectors correctly. NO POWER When measuring the voltage of the outlet, Check the fuse?
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NO WATER SUPPLY Is water supply shut-off? Is the tap opened? Open the tap. Check the AIR CHAMBER When you press both Intensive button and and the tube clogged Option(Left) button simultaneously, is the water level frequency below 240? with impurity. Is the inlet valve filter clogged with impurity? Clean the filter.
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S O F T E N E R D O E S N O T F L O W I N Refer to Is water supplied? ^NO WATER SUPPLY_ Check the wiring on the Are receptacles correctly connected to the terminals dispenser.
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HEATING WITHOUT WATER When pressing Intensive and Option(Left) at the same time after draining, is the water level frequency Replace the 248 ~ 262 or more? S.PRESSURE SWITCH When pressing Rinse and Temp. buttons at the ASSEMBLY same time while wash, is the water level frequency between 230 - 243? Checking voltage between two pins (Connector Replace the POWER...
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WH/RD BLUE HEATING CONTINUOUSLY ABOVE THE SETTING WATER TEMPERATURE Option(Left) and Temp. button simultaneously temperature? (Refer to the 7-2 QC Test Mode)
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S P I N T R O U B L E Check the S.PRESSURE SWITCH Check on the spinning, is the frequency of the ASSEMBLY or HOSE (Pressure). water level 248 or more. The frequency can be If the problem is on the checked by pressing the Intensive and Option(Left) S.PRESSURE SWITCH buttons at the same time on the program.
9. DISASSEMBLY INSTRUCTIONS Disassemble and repair the parts after pulling out power cord from the outlet. CONTROL PANEL PLATE ASSEMBLY(TOP) ① Unscrew the screws on the top plate. ② The plate assembly(Top) is pulled back and then upward to arrow direction. ③...
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PWB ASSEMBLY(MAIN) ① The back cover is removed. ② One screw is unscrewed. ③ Pull the PWB assembly(Main) to arrow direction ④ Two screws is unscrewed. ⑤ The cover of PWB assembly(Main) is removed. ⑥ Disconnect connector from the wiring. PWB ASSEMBLY(POWER) ①...
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INLET VALVE ① Disconnect the wiring connector. ② Remove the valve by two screws of the valve holder. When reconnecting the connector VALVE (STEAM) VIOLET/BLACK-BLACK VALVE (PRE-WASH) WHITE/BLACK-BLACK VALVE (NORMAL-WASH) GRAY/BLACK VALVE (HOT) BLACK/WHITE DOOR ① Open the door completely. ②...
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① The plate assembly(Top) is disassembled. ② Pull out the drawer and unscrew 2 screws. ③ Lift the side the Control Panel Assembly and pull it out ① Two screws is unscrewed. ② Push out PANEL ASSEMBLY,CONTROL after Push the hook( ①, ② ) below. PANEL ASSEMBLY, CONTROL ③...
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① Lift and separate the cabinet cover. ※ ※ NOTE: When assembling the CABINET COVER, connect the Door S/W connector. SWITCH ASSY, DOOR LOCK ① The cabinet cover clamp is removed and the gasket is released. ② Two screws are unscrewed. ③...
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TSG (TURBO STEAM GENERATOR) [F1❋03FDS] ① Remove the housing coupled the TSG (Connector, Hoses, Earth Screw) ② Taking ou the screw of the TSG. ROTOR ASSEMBLY, STATOR ASSEMBLY, FRICTION DAMPER ① Remove the back cover. Rotor ② After loosening the bolt, Rotor, pull out the rotor.
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PUMP ① Remove pump outlet hose. ② Remove tub pump bellows. ③ Remove cap(Remaining Hose). ④ Disconnect the wiring. ⑤ Three screws are unscrewed from the cabinet. ⑥ Remove the pump to arrow direction. HEATER ① Loosen the nut. ② Remove washing heater by pulling out. Washing Heater Wire Color:...
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WHEN FOREIGN OBJECT STUCK BETWEEN DRUM AND TUB ① Remove washing heater. ② Remove the foreign object(wire,coin,etc) by inserting long bar in the hole. SWITCH ASSEMBLY, SAFETY Unscrew 4 screws from the back cover. Disconnect the wiring connector. First, Press hook and turn the safety switch assembly switch assembly safety.