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Assembly instructions/Use and Care Manual
LiquidPropaneGas Grill
KenmoreModel No. 415.16117
Kmart Item No. 640-104261-110
®
This Grill is For
Outdoor Use Only
, Read this manual
before
cooking
on
grill.
Failure
to follow
all
manufacturer's
instructions
could
result
in fire or e×plosion
which
could
cause
property
damage,
personal
injury or death.
, Combustion
by=products
produced
when
using this product
contain
chemicals
known
to the State of
California
to cause cancer,
birth
defects,
or other reproductive
harm.
CAUTION
, Read and follow
all Safety
Statements,
Assembly
instructions
and Use & Care Directions
before
attempting
to assemble
and cook.
, Some
parts may contain
sharp edges,
especially
as noted
in these
instructions.
Wear protective
gloves
if necessary.
• Parts
• Assembly
• Safety Rules
• Use and Care
• Troubleshooting
• Espahol
Assembly
Questions?
Call 1=800=241=7548
Parts Ordering:
Call 1=800=4=MY=HOIVlE ®
To InstalledAssembler:
Leave
these
instructions
with
consumer.
To Consumer:
Keep
this
manual
for future
reference.
Sears,
Roebuck
and
Co.,
Hoffman
Estates,
IL 60179
U.S.A.
(#2006 Sears, Roebuck and Co., All Rights Reserved
Printed in China
464322107. 464321907 • 80009283,11-04-06
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Summary of Contents for Kenmore 415.16117
- Page 1 Assembly instructions/Use and Care Manual ® LiquidPropaneGas Grill KenmoreModel No. 415.16117 Kmart Item No. 640-104261-110 This Grill is For Outdoor Use Only , Read this manual before cooking grill. Failure to follow manufacturer's instructions could result in fire or e×plosion which could cause...
- Page 2 Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. If you smellgas: 1. Shut off gasto the appliance. 2. Extinguish any openflame. DANGER: Indicates an imminently hazardous situation 3.
- Page 3 Agreements Congratulations on making a smart purchase. Your new Thiswarrantygives youspecificlegal rights,and you may have Kenmore®product is designed and manufactured for years of otherrightswhichvary from stateto state. dependable operation. But like all products, it may require repair Sears, Roebuck and Co., Hoffman Estates, IL 60179 from time to time.
- Page 4 LP Tank • The LP tank used with your grill must meet the following requirements: • Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. , LP tanks must be constructed and marked in accordance with •...
- Page 5 LP Tank Exchange Connecting Regulator To The LP Tank , Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
- Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
- Page 7 Safety Tips A Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious A When grill is not in use, turn off all control knobs and LP tank injury: valve.
- Page 8 Sideburner ignitor Lighting CAUTION 1. Top cover must be open when burner is operational. 2. To ignite SIDEBURNER, open sidebumer cover. 3. Turn sidebumer knob to _ _, push and hold ELECTRONIC Putting out grease fires by closing the lid is not iGNiTOR button.
- Page 9 Turning Grill Off . Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop. SPIDER ALERT! Ignitor Check • Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector box or burner and electrodes.
- Page 10 Storing Your Grill Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner • Clean cooking grates. assembly or if you have trouble igniting grill. • Store in dry location. Turn gas off at control knobs and LP cylinder. •...
- Page 11 indirect Cooking instructions indirect Cooking • Always cook with the lid closed. Poultry and large cuts of meat cook slowly to perfection on • Due to weather conditions, cooking times may vary. During the grill by indirectheat. The heat from selected burners cold and windy conditions the temperature setting may need circulates gently throughout the grill, cooking meat or poultry to be increased to insure sufficient cooking temperatures...
- Page 12 Descri ti_ ....Part # Descri_ =art # Right Leg Assembly .... 80009040 Logo Plate ....80009024 1/4-20xl/2" Screws ..... HMSO2520050CPNBZC Leg Extenders ....80008596 Match Lighter w/Chain ..80009031 Right Side Shelf ....80009033 Bottom Shelf ....80009035 Right Fasda ....80009048 Tank Thumbscrew .....
- Page 13 464322107,464321907 "13...
- Page 14 Place legs as shown (A). Left leg assembly has large holes on ends of legs. Hook tank exclusion Tank Exclusion Wire wire into right and meft m egassembmies (B). Tank Exclusion Wire RightLeg no holes on endsof leg Left LegAssembly has largeholeson endsof legs 14,4643210907 °464322107...
- Page 15 Bottom Shelfto Legs [] Attachbottomshelfto right and leftleg assemblies with (4) 1/4=20x14/2"screwsand 1/4=20 flange nuts= Qty:4 Qty:4 464322107.46432t907,15...
- Page 16 FrontPanels [] Standcart upright= [] Attachonefront panelto lowerhalf of cartwith (4) #8xl/2" self4apscrews= [] Slideslot in other panelonto tank exclusionwire and attach to upperhalf of cartwith (4) #8xl/2" self- tap screws= Qty:8 Front Panel Back of cart FrontPanel 16 * 464321907* 464322107...
- Page 17 Wheels and Leg Extenders to Cart Turn assembmy upside down. mnsertaxmerod into wheem,megsand other wheel Attach with a fiat washer and hitch pin. Push meg extenders into right megs. Qty:l Qty: 1 Leg Extenders Wheel Axle Rod "Cone" side of wheel against leg 464322107.464321907.17...
- Page 18 Grill Head to Cart • Stand cart upright. • This step requires two people to lift and position grill head onto cart. • Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with 1/4-20x1/2"...
- Page 19 RightSideShelf [] Hooksidewall of shelfover supportbracketson sideof firebox (A). [] insidefireboxinsertfiber washersand 1/4=20x1/2" s crewsas shown(B). [] Attachshelfwith flangenuts (C). Qty:4 Qty:4 Qty:4 RightSide Shelf Back ofcart [] Attachfasciato fireboxwith (1) #8x3/8"self-tapscrew. FasciaRightSide Shelf Fascia,Right SideShelf Qty:l 464322107.46432t907o19...
- Page 20 SideburnerShelf and LeftFascia Hook side wall of sideburner shelf over support brackets on side of firebox (A). insidefirebox insertfiber washers and 1/4-20xl/2" screws as shown (B). Attach sideburner sheff with flange nuts (C). Qty: 1 Qty:4 Qty:4 Qty:4 Sideburner Shelf Back of cart 20,464321907,464322107...
- Page 21 SideburnerBezel, Sideburner, S ideburner Knob and ignitorWire= [] Attachfascia to firebox with #8x3/8"self4apscrew(A)= [] Removescrewsand washersfrom sideburner valve.Attachsideburnerbezeland valvewith washersand screws(B). [] Placesideburnerintoshelf(C). Makesurevalve is insidesideburnertube=Attachsideburner with two screwsand washers= [] Presssideburner controlknobontovalvestem(D)= [] Undersideburnershelf,attach sideburnerignitorwire to electrode{E). Correctlyassembledburner4o-valve engagement Qty:l SideburnerBezel Lookingunderneath sideburner assembly...
- Page 22 Sideburner Lid Attach sideburner handle to lid with (2) 1/4-20x1/2"screws (A). Secure hinges to sideburner lid with (4)#10-24x1/2"screws and flange nuts (B). Pmace sideburner mid onto sideburner body. Attach with (4)#10-24xl/2" screws and flangenuts(C). SideburnerHandle SideburnerLid Qty:8 Qty: 8 Qty:2 ®...
- Page 23 Heat Tents Place heat tents over burners by inserting tabs into slots in front of firebox. Opposite ends of heat tents rest on pins in back of firebox. Cooking Grate Placecooking grates ontograte rests. CookingGrate Swing Away insert ends of Swing Away pivot wire into holes in sides of grill lid.
- Page 24 Grease Cup Clip and Grease Cup Hang grease cup clip from bottom of firebox and place grease cup into grease clip. cAuTIo. Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. GreaseCup GreaseCu LP Tank...
- Page 25 Troubleshooting - Call 1-800-4-MY-HOMEfor assistance if required. EMERGENCIES: if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department, Gasleakingfrom , Damagedhose. , Turnoff gasat LP tank. If hoseis cut or cracked,replace cracked/cut/burned valve/hose/regulator.
- Page 26 Troubleshooting (continued) , Push-button sticksat bottom.. Bumer(s) will not light , Replaceignitor. usingignitor. , Sparkingbetweenignitorand electrode. , Inspectwire insulationand properconnection.Replacewires if insulationis broken. Burner(s) w ill not , See "GAS ISSUES:"on previouspage. matchlight. , Impropermethodof match-lighting. , See"Match-Lighting" s ectionof Useand Care. Suddendrop in gas , Outof gas.
- Page 27 Troubleshooting - Electronic ignition SECTIONI Nosparksappearat , Batterynotinstalled , Checkbatteryorientation. , Installbattery(makesure that"+" and "-" any electrodeswhen properly. connectorsare orientedcorrectly,with "+" end up and "-" end down.) ignitionbuttonis pushed;no noisecan be heardfrom spark , Deadbattery. , Has batterybeen used , Replacebatterywith newAA-sizealkalinebattery. module.
- Page 28 Your Home For repair-in your home-of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacementparts,accessoriesand owner's manualsthat you need to do-it-yourself. For Sears professional i nstallationof homeappliances and items likegaragedoor openersand water heaters.