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AssemblyInstructions/Use and Care Manual
LiquidPropane GasGrill
Kenrnore Model No. 415.16237
This Grill is For
Outdoor Use Only
®
T
9
co
* Read this manual
before
cooking
on
grill. Failure to follow
all
manufacturer's
instructions
could
result
in fire or explosion
which could
cause property
damage,
personal
injury or death.
* Combustion
by=products
produced
when using this product contain
chemicals
known to the State of
California
to cause cancer, birth
defects,
or other reproductive
harm.
__
m
* Read and follow
all Safety
Statements,
Assembly
Instructions
and Use & Care Directions
before
attempting
to assemble
and cook.
* Some parts may contain sharp
edges,
especially
as noted
in these
instructions.
Wear protective
gloves
if necessary.
• Parts
• Assembly
• Safety Rules
• Use and Care
• Troubleshooting
• Espa5oi, p. 36
Assembly
Questions?
Call 1 =800=241 =7548
Parts Ordering:
Call 1 =800=4=MY=HOME ®
To Installer/Assembler:
Leave
these
instructions
with
consumer.
To Consumer:
Keep this
manual for future
reference.
Sears, Roebuck and Co., Hoffman Estates,
IL 60179
U.S.A.
©2005Sears, RoebuckandCo., All Rights Reserved
Printedin USA
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Summary of Contents for Kenmore Kenmore 415.16237
- Page 1 Wear protective gloves To Consumer: Keep this if necessary. manual for future reference. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Printedin USA ©2005Sears, RoebuckandCo., All Rights Reserved...
- Page 2 1-800-241-7548. You will be speaking to a , All electrical accessories (such as rotisserie) must be representative of the grill manufacturer and not a Sears electrically grounded in accordance with local codes, or employee. To order new parts call Sears at 1-800-4-MY-HOME®.
- Page 3 Discount of 10% from regular price of service and service- related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check Fast help by phone- phone support from a Sears technician on products requiring in-home repair, plus convenient repair scheduling Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service.
- Page 4 LP Tank The LP tank used with your grill must meet the following requirements: Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. LP tanks must be constructed and marked in accordance with •...
- Page 5 LP Tank Exchange Connecting Regulator To The LP Tank o Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to assembly section.) your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, 2.
- Page 6 , If a leak is detected at any time, STOP and call the fire valve immediately and retighten connections. If leaks cannot department. be stopped do not try to repair, Call Sears for replacement parts at 1-800-4-MY-HOME®. , If you cannot stop a gas leak, immediately close LP tank valve and call LP gas supplier or your fire department! 6.
- Page 7 Safety Tips ,A. Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious A When grill is not in use, turn offall control knobs and LP tank injury: valve. •...
- Page 8 Main Burner Lighting Rotisserie Match Lighting ,L Do not lean over grill while lighting. 1. Open lid during lighting. Turn on gas at LP tank or gas Source. 1. Open lid during lighting. Turn on gas at LP tank or gas Source.
- Page 9 Before Your F irstCookout General Grill Cleaning (continued) o Light burners, check to make sure they are lit, close the lid and • Plated wire grates: Wash Grates and Heat Tents with warm up grill on HIGH for 15 minutes. This curing of parts will concentrated grill cleaner or use soap and water solution.
- Page 10 Cleaning the Burner Assemblies Cleaning Burners Follow these instructions to clean and/or replace parts of Burner We suggest three ways to clean the Burner Tubes. Use the one Assembly or if you have trouble igniting grill. easiest for you. Turn gas off at control knobs and LP cylinder, (A) Bend a stiff wire (a light weight coat hanger works well) Remove Cooking Grates and Heat Tents.
- Page 11 Storing Your Grill Indirect Cooking , Clean cooking grates. Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. The heat from selected burners , Store in dry location. circulates gently throughout the grill, cooking meat or poultry , When LP tank is connected to grill, store outdoors in well- without the touch of a direct flame.
- Page 12 Description Part # Description Part # BottomShelf......80010508 Fascia,Left......80010534 #1/4-20x5/8"Screw ..HMS02520063CPNSTSS LockingCaster...... 80000268 Side Burner ......80004311 FixedCaster......80004093 LeftSide Panel...... 80010510 5mmWasher,Silicon.... HFWM51D9ODSN 5mmWasher,Lock ....HSWM5RHSPSS RightSide Panel..... 80010509 #1/4-20xl/2" Screw ..HMS02520050CPNSTSS #10-24x3/8"Screw ..HMS01924038PNSTSS WindDiverter....... 80006385 #1/4"...
- Page 13 --34 56j_ i i4-53 @0@@ _"-54 463264407 " 13...
- Page 14 Bottom Shelf Attachthe two locking castersat the rear of the bottom shelf. Attachthe twofixed castersat thefront. Use the }rovidedcasterwrenchto fully tightencasters. Fixed Caster Bottom Shelf 14 • 463264407...
- Page 15 Side Cart Panels Attachsidepanelsto bottomshelf. Use three1/4-20x1/2"screwsand 1/4" lockwashersper panel. IMPORTANT: P anelwith bracket must be on left side of bottom shelf, 1/4" 1/4" LockWasher 1/4-20x1/2" Screw LeftSide Panel ht Side Panel 463264407 • 15...
- Page 16 Cart LowerBack Panel Placelowerback panelbetweenside panelsat rear of bottomshelf. Securelowerback panelto sidepanelsusingtwo !/4- 20x1/2" screwsand 1/4" lockwasherson each side. Securemiddleof lowerback panelto bottomshelf usingone 1/4-20x1/2"screwand 1/4" lock washer. 1/4" LockWasher 1/4-20x1/2"Screw Lower Back Panel 16 • 463264407...
- Page 17 Grill Head,Cart Assembly This step requires two people to lift and position grill head onto cart. Carefullylowerthegrill headontothe cart,aligningslotsat bottomof grill headwith postson cart side panels. Grill head must face open sideof cart. Grill Head Post BeforeAssembling the grill head on the lowercart After Assembling 463264407 •...
- Page 18 FrontDoor Brace Insertfront braceundercontrolpaneland betweencart side panels. Secureusingtwo 1/4-20xl-3/4" screwsand 1/4" lock washerson each side. NOTE:MAKESURETHE SCREWS ARE IN THE LOWEST POSSIBLEPOSiTiONiN THE MOUNTING HOLES.. 1/4" LockWasher 1/4-20xl-3/4"Screw 18 • 463264407...
- Page 19 Cart Upper Back Panel On backof grill, placecart upper backpanel betweenside panelsandabovecart lowerback panel. Securecart upperbackpanel,in lowerholes,usingone 1/4- 20xl-3/4" screwand 1/4" lockwasheron eachside shown Securecart upperbackpanel to lowerbackpanelfrom inside usingone 1/4-20x1/2"screwand 1/4" lock washerin the centerhole shownB. Do not fully tighten screws until side shelf installationis complete in later steps, l/4"LockWasher 1/4-20x1/2"Screw...
- Page 20 Right and LeftShelf Assembly Attachfour 1/4-20x1/2"screwsand 1/4" lockwashers 1/4" Lock Washer 1/4-20xl/2"Screw 1/4-20xS/8"Screw throughside shelf holes(rightshelf ONLY),into towelbar shownA. Attachtwo 1/4-20x5/8"screwsand 1/4" lock washersto the side cart panelshownB. Tightenonlyone-fourthof screw 1/4-20x14/4" Screw length,so that shelf bracketwillslide betweencart and washers.Donot tighten. Insertsideshelf overscrewsand washersthroughbracket shown B-Cand D-C.Make surethe middleshelf tabsare insertedintothe cart side panelcut-outshownC.
- Page 21 Sideburner Control Knob Assembly First,removethe two #8-32x3/8"screwand #8 lockwasher #8 LockWasher #8-32x3/8"Screw from the sidebumervalve bracketshownA. Positionsideburnervalve bracketbeneathsideburnershelf fasciaso that valvestemcomesthroughlargercenterhole in fasciashownB. Attachsideburnerbezeltofascia usingscrewsthat were removed from bracketshown B. PresssideburnercontrolknobontovalvestemshownB. #8-32x318"Screw #8 Lock Washer Sideburner Shelf (Fasciaoutlined for view) Fascia Sideburner Bezel Control Knob...
- Page 22 Sideburner Burner Insertfront of sidebumerburnerthroughleft shelf cut-out #10 Lock Washer 5 mm Silicon #10-24x3/8"Screw shownA. Centerstud on bottomrear of burnerfits intocenter Washer hole in burnerbracketon left shelf. Make sureburnertubealignscorrectlyontosideburnervalve underneathleft shelf shownB. Secureburnerto bracketusingtwo #10-24x3/8"screwsand 5ram siliconand#10 lockwashersshownC. Attachsideburnerigniterwirefrom ignitermoduleto electrode tip underneathleft shelf shownD.
- Page 23 Sideburner Wind Diverter, Sideburner Cap and Clip, Sideburner Grate Placesideburnerwinddiverteroversideburneraligningcut- out in diverterto fit aroundelectrodeshownA. Placeburnercap ontosideburnerand attachsideburnercap clip shownB. SidebumerCapClip Placesideburnercookinggrateontosideburnershelf, aligninggratelegswith holesin shelf shownA. Sideburner Cookinc Burner C_ Sideburner Wind Diverter 463264407 • 23...
- Page 24 Heat Shield Assembly Insideof cart shownA, insertrear shieldtabs of tank heat #8x3/8"Self-tappingScrew shieldthroughthreecut out slotson upperbackpanel shown A and B for rear view of cart. Makesure greasetray slide is alignedwith cut out in upperback panelshownC. Front Shield Tabs w/Hole Attachfront shieldtabs of tank heatshieldunderfront brace usingthree#8x3/8"self-tappingscrewsshownD.
- Page 25 Assembling TankExclusion Wire Insertrear left wireend of tank exclusionwireinto lowerback #8 LockWasher #8-32x3/8"Screw panelleft slot,then lowerrightwire end intorightslot shown Attachfront rightwire end of tank exclusionwire to the left side panelbracketusingone #8-32x3/8"screwand #8 lock washershownB. Attachbottomwireend of tank exclusionwireto the bottom panel usingone #8-32x3/8"screwand #8 lockwasher shownC.
- Page 26 #8-32x318"Flat Head LeftDoor and Right Door Attacheach door by inserting top hingetab intoslot on front of cart side panel. Theninsert bottomhingetab into bottom slot on front of cart side panelmakingsuremiddlehingetab also insertintomiddleslot. Secureeachdoor to cart side panelusingfour #8-32x3/8flat head screws. #8-32x3/8"Fiat HeadScrew Middle Bottom...
- Page 27 Flame Tamers Installeachflametamer by insertingone end of flametamer intoslotsat front of fireboxbracketand restingoppositeend on pin locatedat backof firebox. FlameTamer 463264407 • 27...
- Page 28 Cooking Grateand Warming Grate Placecookinggratesonto thefireboxas shown. Insertthe threewire endsat rear of warmingrackinto holes in rear offirebox. Frontwiresof warmingrack reston sidesof fireboxshownA. Warming Rack g Grate 28 • 463264407...
- Page 29 LPTank LPTANK ISSOLDSEPARATELY. Filland leakcheckthe tank beforeattachingtogrill and regulator(see Use& Care section). Oncetank hasbeenfilledand leakchecked,placecylinderintocut-outin bottomshelf.Makesure tank valve is facing front of grill. Securetankwith tank screwunder bottomshelf.Insertregulatorthroughlarge hole in left side panel.See Use & Care section of this manual to perform the "Burner FlameCheck" and for important s afety instructions before using.
- Page 30 II l cAuT,o. GreaseTray Failure to install grease tray will On backof grill,slide greasetray throughopeningon upper cause hot grease to drip from bottom back panel. of grill with risk of fire or property damage. AssemblingElectronicIgnitionButton Unscrewelectronicignitionbuttonon front of controlpanel. InsertAAbatteryintoignitor,negative (--} end first. Replacebutton. AA Battery Electronic ignitionButton 30 •...
- Page 31 Cooking Table Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. Take these factors into consideration to insure best results. If you use the indirect cooking method (indirect cooking is lighting only one burner and placing food on opposite side of cooking grate), allow more grilling time.
- Page 32 Troubleshooting Call 1-800-4-MY-HOMEfor Assistance if required. EMERGENCIES: if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom . Damaged hose. . Turnoff gas at LP tank. If hoseis cut or cracked,replace cracked/cut/burned valve/hose/regulator.
- Page 33 Troubleshooting (continued) , Push-button sticksat bottom.. Burner(s) w ill not light , Replaceignitor. usingignitor. , Sparkingbetweenignitorand electrode. , Inspectwireinsulationand properconnection.Replacewires if insulationis broken. Burner(s) w ill not , See "GAS ISSUES:"on previouspage. matchlight. , Impropermethodof match-lighting. , See"Match-Lighting" s ectionof Useand Care. Suddendrop in gas , Outof gas.
- Page 34 Troubleshooting - Electronic ignition SECTIONI Nosparksappearat , Batterynot installed . Checkbatteryorientation. . Installbattery(makesure that"-" and "+" any electrodeswhen properly. connectors are orientedcorrectly,with "-" end up ignitionbuttonis and "+" enddown.) pushed;no noisecan be heardfrom spark . Deadbattery. . Has batterybeen used .
- Page 35 (1-800-533-6937) 1-888-SU-HOGAR ® iiiiiiiiiiiiiiiiiii (1-888-784-6427) www.sears.ca iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii ® Registered Trademark / _M Trademark / sMService Mark of Sears Brands, ® Mama Registrada / _M Marca de Fabrica / Marca de Servicio de Sears Brands, Mc Marque de commerce / M° Marque...