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TCC300
ABB TCC300 Manuals
Manuals and User Guides for ABB TCC300. We have
2
ABB TCC300 manuals available for free PDF download: User Manual, Quick Start Manual
ABB TCC300 User Manual (716 pages)
Digital Tapchanger Control
Brand:
ABB
| Category:
Control Unit
| Size: 41.66 MB
Table of Contents
Table of Contents
7
Section 1 Introduction
23
This Manual
23
Intended Audience
23
Product Documentation
23
Document Revision History
23
Symbols and Conventions
24
Symbols
24
Document Conventions
24
Section 2 TCC300 Overview
27
Overview
27
Adapter Panel or Surface Mounting Kit
29
Accessories
31
TCC600 Communications Software
31
Optional Communication Ports
31
M-2025B(D) Current Loop Interface Modules
31
Backup Relay
32
M-2026 AC-DC Control Power Backup Supply
32
M-2027 Control Power Backup Supply for AC Only
32
B-0920 Control Power Backup Harness
32
M-2948 Tap Position Sensor
33
Section 3 Operation
35
Front Panel Controls and Indicators
35
Display and Push Buttons
35
Status Indicators
40
Alarm Led
40
Operation (HMI/TCC600)
41
Message Screens
41
Access Codes
44
Access Levels
44
HMI Level Access Prompt
45
Smart Flash SD Card User Access Key Code
45
Oscillograph Recorder
45
Triggering Oscillograph Recorder from TCC600
45
Retrieving Oscillograph Record from TCC600
46
Clearing Oscillograph Records from TCC600
49
Clearing Oscillograph Records from the HMI
50
Sequence of Events Recorder
51
Triggering Sequence of Events Recorder from TCC600
51
Retrieving Sequence of Events Record from TCC600
52
Viewing Sequence of Events from TCC600
53
Clearing Sequence of Events Records from TCC600
54
Data Logging
55
Retrieving Data Logging Data
55
Clearing Data Log Records from TCC600
58
Converting Datalog Files to CSV Format
59
Clearing Data Log Records from the HMI
60
Active Setpoint Profile
60
Setting Active Setpoint Profile from TCC600
60
Metering and Status
62
Accessing of Monitoring Screens from the HMI
65
Accessing the Metering Screens from the HMI
67
Accessing the Status Screens from the HMI
68
Accessing the Tapchanger Status Screens from the HMI
68
Accessing the Alarm Status Screens from the HMI
69
Accessing the Input Status Screens from the HMI
70
Accessing the Output Status Screens from the HMI
71
Accessing the Metering and Status Screen from TCC600
72
Primary Metering (Single or Three Phase)
73
Remote Voltage Bias
74
Secondary Metering Status
74
Tap Information
75
Tapchanger Status
76
Aux Input Status
77
Input Status
78
Output Status
78
Alarm Status
79
CBEMA Events and Counter Status
82
Demand and Energy Metering
82
Accessing the Present Demand Screens from the HMI
82
Setting the Demand Interval from the HMI
83
Accessing the Demand History Screens from the HMI
83
Accessing the Demand and Energy Metering from TCC600
84
Demand History/Energy Metering
86
Accessing the Energy Metering Screens from the HMI
87
Resetting Individual Demand History or Energy Metering Values from the HMI
88
Resetting All Demand History or Energy Metering Parameter Values from the HMI
88
MASTER RESET of All Demand History and Energy Metering Parameter Values from the HMI
88
Real Time Voltage Plot
89
Accessing Real Time Voltage Plot from TCC600
89
Display All Metering
90
Motor Current Profile
93
Accessing the Motor Current Screensfrom the HMI
93
Initializing Motor Current Values from the HMI
93
Accessing Motor Current Profile Screen, Resetting Training Mode and Peak Motor Current from TCC600
94
Harmonic Analysis
95
Accessing the Harmonics Screens from the HMI
95
Viewing Individual Voltage/Current Harmonics Screens from the HMI
96
Accessing Harmonic Analysis Screen from TCC600
96
Tap Information
97
Accessing the Tap Information Screens from the HMI
97
Calibrating Tap Position from the HMI
98
Drag Hands
98
Resetting Drag Hands Values from the HMI
98
Resetting Drag Hands Values from TCC600
98
Resettable Operation Counter
99
Resetting Operation Counter from the HMI
99
Resetting Operation Counter from TCC600
99
Tap Statistics
99
Viewing Specific Tap Statistics from the HMI
99
Clearing Tap Statistics from the HMI
100
Viewing Tap Statistics from TCC600
100
Smart Flash SD Card
101
Accessing the Smart Flash SD Card Screens from the HMI
101
SD Card Quick Capture
101
Quick Capture File Naming Convention
102
Initiating a Smart Flash SD Card Quick Capture
102
Loading Setpoints from a Smart Flash SD Card
103
Saving Setpoints to a Smart Flash SD Card
104
Saving Control Data Record Files to a Smart Flash SD Card
104
Clone Save and Load
105
Saving Clone to a Smart Flash SD Card
106
Loading Clone from a Smart Flash SD Card
107
Loading Configuration Files from a Smart Flash SD Card
107
Saving Configuration Files to a Smart Flash SD Card
108
Entering the Smart Flash SD Card User Access Code
109
Updating Firmware from Smart Flash SD Card
109
Utility/Calibration
111
Accessing Utility/Calibration Screens from the HMI
111
Source Voltage
113
Changing Source Voltage Input
113
Watchdog and Power Resets
113
Resetting Watchdog and Power Counters
113
Reinitializing Control Setpoints Due to Checksum Error
114
About Screens
114
Accessing the about Screens from the HMI
114
Remote Control
115
Low Current Alarm/Block
118
Clearing Low Current Alarm/Block from TCC600
118
Clearing Low Current Alarm/Block from the HMI
118
Motor Seal-In Failure Alarm/Block
119
Resetting Motor Seal-In Failure Alarm Block from the HMI
120
Resetting Motor Seal-In Failure Alarm/Block from TCC600
121
Lockout Alarms
121
Clearing Master/Follower Lockout Alarm from TCC600
121
From the HMI
121
Clearing Delta Var Peer to Peer Paralleling Lockout/Alarms from TCC600
123
Section 4 TCC600
127
Hardware Requirements
127
Installing TCC600
127
Initial Local Communications Using Direct USB Connection
128
Using RS-485 Communications
132
Using Fiber-Optic Communications
134
Using Ethernet Communications
136
Using Bluetooth Communications
138
Communications with Multiple Controls
139
Cautions
142
Operation Overview
143
File Menu
145
Connect Menu
147
Communication Menu
150
Monitor Menu
157
Metering & Status
158
Motor Current Profile
167
Demand & Energy Metering
168
Tap Statistics
171
Real Time Voltage Chart
172
Harmonic Analysis
172
Master/Follower Alarm Messages
174
Display All Metering
175
Set Metering Colors
178
Setup Menu
180
Profile
182
Tapchanger Type
182
Setpoints
184
Configuration
190
Tap Settings
199
Alarms
203
Wakeup Screens
205
Data Logging
207
Harmonics Setup
209
Oscillograph
210
Sequence of Events
215
CBEMA Events
221
Display All Settings Command
222
Utility Menu
224
Remote Control
225
Change User Access Code
227
Control Information
227
Set Date & Time
229
Device Discovery
231
Multi Level Access Code
232
Iec 61850
233
SD Card Access Code
233
Dnp
236
Master/Follower Configuration
243
Peer to Peer Paralleling Configuration
243
Send Firmware Update
244
Convert Binary Soe File to .SOE Format
247
Convert Datalog File to CSV Format
247
Help Menu
248
Windows Menu
248
Tapplot Analysis Software
249
Settings Menu
254
Starting Tapplot
258
Section 5 System Setup
261
General Unit Setup
261
User Access Codes
261
Setting Level 1 or Level 2 User Access Codes from the HMI
262
Setting Level 1 or Level 2 User Access Codes from TCC600
263
Setting Multi Level Access Codes from TCC600
264
Setting User Lines from the HMI
266
User Lines
266
Setting User Lines from TCC600
267
System Clock
267
Setting Time/Date and Daylight Savings from the HMI
268
Setting Date/Time and Daylight Savings from TCC600
269
Oscillograph Setup
271
Setting up the Oscillograph Recorder
272
Sequence of Events Recorder
274
Setting up the Sequence of Events Recorder
276
Wakeup Screens
280
Selecting Wakeup Screen Parameters
281
Communication
282
Enabling Communication Access Security and Setting Timeout from TCC600
284
Enabling Communication Access Security and Timeout from the HMI278
284
Source Address Validation
285
Enabling Source Address Validation from the HMI
285
Enabling Source Address Validation from TCC600
286
Feeder and Substation Addressing
286
Setting Feeder Address from the HMI
290
Setting Substation Address from the HMI
290
Setting Communication Addresses from TCC600
291
Automatic Mode Blocking
292
Comm Block Auto
293
Setting Comm Block Auto at Power off from TCC600
293
Setting Comm Block Auto from the HMI
293
SCAMP Initialize on Power up
294
Setting SCAMP Initialize on Power up from TCC600
295
Setting SCAMP Initialize on Power up from the HMI
295
Optional Ethernet Port
296
Configuring Ethernet Port from TCC600
297
Configuring Network Time Synchronization from TCC600
299
Configuring the Control's Ethernet Port from the HMI for Use on a Network that Supports DHCP Protocol
301
Configuring the Control's Ethernet Port from the HMI for Use on a Network that Does Not Support DHCP Protocol
301
Setting the MODBUS and DNP Ports from the HMI
303
Setting the Ethernet Keepalive Time from the HMI
303
RS-485/Fiber-Optic Port
304
Configuring RS-485/Fiber-Optic Port from the HMI
304
Configuring RS-485/Fiber-Optic Port from TCC600
305
RS-232 Port
306
Configuring RS-232 Port from the HMI
306
Configuring RS-232 Port from TCC600
307
Installation of Modems
308
Connecting the PC Modem
308
Initializing the PC Modem from TCC600
308
Connecting the Local Modem to the Control
309
Optional Bluetooth
311
Configuring Bluetooth from the HMI
313
Configuring Bluetooth from TCC600
314
Setting up Bluetooth MODE1 from TCC600
317
Resetting Bluetooth Module from the HMI
317
Resetting Bluetooth Module from TCC600
318
Resetting Bluetooth Passkey from the HMI
319
Resetting Bluetooth Passkey from TCC600
320
SCADA Heartbeat
321
Setting SCADA Heartbeat Option from TCC600
327
Section 6 Configuration
329
Tapchanger Type Selections
329
Configuration
332
User Programmable Alarm Relay
332
Setting Programmable Alarm Relay Inputs from TCC600
332
Programmable Alarm Relay Mode
336
Setting Programmable Alarm Relay Inputs from the HMI
336
Op Count Signal Alarm
339
Setting Op Count Signal Alarm from the HMI
339
Setting Op Count Signal Alarm from TCC600
339
Counters
341
Operation Counter
341
Setting the Operation Counter Configuration from the HMI
343
Setting Operation Counter X Mode Delay from the HMI
344
Configuring the Operation Counter from TCC600
345
Resetting the Resettable Operation Counter from the HMI
347
Resetting the Resettable Operation Counter from TCC600
347
Presetting the Presettable Operation Counters from the HMI
349
Presetting the Presettable Operation Counters from TCC600
349
Inputs and Switch Configuration
351
Setting Input Selection 1 Operation Counter Input
351
Configuration to Switch Status from the HMI
351
Setting Input Selection 1 Operation Counter Input Configuration to Switch Status from TCC600
352
Motor Seal-In Failure Block
354
Setting Input Selection 1 Operation Counter Input Configuration to Motor Seal-In from the HMI
356
Setting Input Selection 1 Operation Counter Input Configuration to Motor Seal-In from TCC600
357
Setting Motor Seal-In Failure Alarm/Block from the HMI
358
Setting Motor Seal-In Failure Alarm/Block from TCC600
359
Input Selection 2 (Non-Sequential or SCADA Cutout)
360
Input Selection 3 (VR2 or Aux)
362
Auto/Manual Switch Type
364
Setting Auto/Man Switch Type from the HMI
364
Setting Auto/Manual Switch Type from TCC600
365
Ratio Multipliers
366
Voltage and Current Multipliers
366
Setting the Voltage and Current Multipliers from the HMI
367
Setting the Voltage and Current Multipliers from TCC600
368
Primary Power Display
369
Setting Primary Power Display Selection from the HMI
369
Setting Primary Power Display Selection from TCC600
370
Correction Factors
371
VT Ratio Correction
371
Setting Load And/Or Source VT Correction Factors from TCC600
372
CT/VT Phase Shift
374
Setting Ct/Load And/Or Ct/Source Phase Shift Quantities from TCC600
375
Setting Ct/Load And/Or Ct/Source Phase Shift Quantities from the HMI
375
Auxiliary Current Transformer
377
Setting Auxiliary Current Transformer Units Display from the HMI
377
Setting Auxiliary Current Transformer Units Display from TCC600
378
Metering Factors
379
Energy Metering
381
Present Demand
381
Primary
381
Secondary
381
Demand History
382
Frequency
383
Load VT Configuration
383
Setting Load VT Configuration from TCC600
383
Setting Load VT Configuration from the HMI
383
Output Selection
385
Output Pulse
385
Setting Output Configuration from TCC600
386
Setting Output Configuration from the HMI
386
Motor Current Detection and Monitoring
388
Setting the Motor Current Detection Settings from the HMI
389
Setting the Motor Current Detection Settings from TCC600
390
Regulator Type
391
Setting Regulator Type from TCC600
393
Setting Regulator Type from the HMI
393
Remote Voltage Bias
395
Enabling/Disabling Remote Voltage Bias from the HMI
397
Tcc600
397
Run through Neutral
399
Enabling/Disabling and Setting Run through Neutral from the HMI
400
Enabling/Disabling and Setting Run through Neutral from TCC600
401
Fast Voltage Recovery
402
Enabling/Disabling and Setting Fast Voltage Recovery from the HMI
403
Enabling/Disabling and Setting Fast Voltage Recovery from TCC600
404
Parallel Operation
405
Circulating Current and Delta VAR Methods
405
Circulating Current/Δvar1
405
ΔVAR2 Paralleling and ΔVAR2 Paralleling + Keeptrack
410
ΔVAR2 Connection
411
Selecting and Setting ΔVAR2 Paralleling Method from TCC600409
415
Selecting and Setting ΔVAR2 Paralleling Method from the HMI
415
Optional Master/Follower Parallelling Method
417
Grouping Operation Algorithm (GOA)
418
Lockout Condition
420
Master/Follower Alarm Messages
420
Master/Follower Configuration Tool
421
Setting of Masters and Followers from TCC600
423
Setting of Masters and Followers from the HMI
428
Optional Delta VAR Peer to Peer Parallelling Method
435
Bus Topology
437
Grouping Operation Algorithm (GOA)
440
Delta Var Peer to Peer Paralleling Alarm Messages
442
Lockouts
443
Delta Var Peer to Peer Paralleling Configuration Tool
444
Delta Var Peer to Peer Paralleling Application
447
Setting up Delta Var Peer to Peer Paralleling Control from TCC600
447
Setting up Delta Var Peer to Peer Paralleling Control from the HMI
449
Tap Settings
451
Tap Information
451
Load Tapchanger (LTC) Positive Tap Position Knowledge
451
Contact Keeptrack
452
Shaft Coupled Keeptrack ™ Tap Position Knowledge
458
Motor Direct Drive Keeptrack
462
Selecting Tap Position Knowledge from TCC600
465
Selecting Tap Position Knowledge from the HMI
465
Contact Keeptrack ™ 1N - Additional TCC600 Settings Screen
467
Initializing Tap Position When Motor Direct Drive Keeptrack "INTERNAL KEEPTRACK" Is Active from the HMI
469
Initializing Tap Position When Motor Direct Drive
470
Tcc600
470
Hmi
471
Initializing Tap Position When Regulate (Reg or XFMR)
471
1R1L/1N Is Active from
472
Tcc600
472
Setting Highest and Lowest Tap from the HMI
474
Setting Highest and Lowest Tap from TCC600
475
Intertap Time Delay
477
Setting Intertap Time Delay from TCC600
478
Setting the Intertap Delay from the HMI
478
Tap Limits
480
Enabling/Disabling and Setting Tap Limits from the HMI
480
Enabling/Disabling and Setting Tap Limits from TCC600
481
Data Logging and Harmonics
482
Data Logging
482
Setting up Data Logging from the HMI
483
Setting up Data Logging from TCC600
484
Harmonics Setup
485
Setting the Active Harmonics Inputs to the Oscillograph and Sequence of Events Recorders from the HMI
485
Setting the Harmonic Voltage, Current Threshold and Minimum Current Threshold Settings from the HMI
486
Setting the Active Harmonics Inputs to the Oscillograph and Sequence of Events Recorders from TCC600
487
Setting the Harmonic Voltage and Current Threshold Delay from the HMI
487
CBEMA Configuration
489
CBEMA Functionality
489
Setting up CBEMA from the HMI
490
Setting up CBEMA from TCC600
491
Section 7 Setpoints
495
Setpoint Profiles
495
Editing of Setpoint Profiles
495
Selecting a Setpoint Profile for Editing from the HMI
496
Selecting a Setpoint Profile for Editing from TCC600
497
Naming Setpoint Profiles
497
Assigning a Setpoint Profile Name from the HMI
497
Assigning a Setpoint Profile Name from TCC600
498
Regulation Limits
499
Setting the Overvoltage Block Raise and Block Lower Limit from
502
The HMI
502
Enabling or Disabling Voltage Runup from the HMI
503
Setting the Voltage Runback and Runup Deadband from the HMI
503
Setting the Current Block Limit from the HMI
504
Enabling or Disabling the Low Current Block/Alarm from the HMI
504
Enabling or Disabling the Low Current Block/Alarm from TCC600
507
Voltage Reduction
509
Setting Voltage Reduction Steps 1, 2 and 3 from the HMI
510
Setting Voltage Reduction Steps 1, 2 and 3 from TCC600
510
Enabling or Disabling Standard Voltage Reduction from the HMI
512
Smart Voltage Reduction
513
Enabling or Disabling and Setting Smart Voltage Reduction from the HMI
513
Enabling or Disabling and Setting Standard or Smart Voltage
513
Reduction from TCC600
513
Save Voltage Reduction at Power off
515
Selecting Save Voltage Reduction at Power off from TCC600
515
Setting Save Voltage Reduction at Power off from the HMI
515
Setting Voltage Reduction Turnoff Timer from the HMI
517
Setting Voltage Reduction Turnoff Timer from TCC600
517
Line Drop Compensation
519
Setting Power Flow Forward and Power Flow Reverse LDC Resistance (R) and Reactance (X) Values from the HMI
523
Setting Power Flow Forward and Power Flow Reverse LDC Z Values from the HMI
524
Setting Line Drop Compensation from TCC600
525
Basic Time Delay
527
Setting Basic Time Delay Timer Characteristic and Type from the HMI
528
Setting Basic Time Delay Timer Characteristic and Type from
528
Tcc600
529
Setting Basic Time Delay Timer Characteristic and Type from TCC600
529
Reverse Power Operation
531
Setting Reverse Power Operation and Power Direction Bias
536
Mode from the HMI
536
Setting Reverse Power Operation and Power Direction Bias
537
Mode from TCC600
537
Power Flow Settings
539
Setting Bandcenter and Bandwidth from the HMI
540
Setting Bandcenter and Bandwidth from TCC600
541
Setting the Definite or Inverse Delay from the HMI
543
Setting the Definite or Inverse Delay from TCC600
543
Var Bias
545
Step Var Bias Method
546
Enabling Step Var Bias Method from the HMI
547
Enabling Step Var Bias Method from TCC600
548
Linear Var Bias Method
551
Enabling Linear Var Bias Method from the HMI
552
Enabling Linear Var Bias Method from TCC600
553
Section 8 Installation
557
Installation
557
External Connections
557
Non-Sequential Operation
567
Multi-Step Voltage Reduction
567
LTC Backup Control
568
Communication Ports
568
Communication Cables
571
Grounding
572
Typical LTC Connection
572
Typical Regulator Connection
574
Control Power Backup Input Connection
576
Installation of TCC600 Communications Software and Establishment of Initial Local Communications
579
Section 9 Testing
581
Set-Up Procedure
581
Bench-Testing
582
Starting Check-Out Procedure
584
Performing Operational Test
586
Performing In-Service Test
586
Testing Bias Voltage
587
Testing Control Front Panel Leds
588
Testing Control Inputs
589
Testing Control Outputs
590
Testing Front Panel Push Buttons
590
Delta Var Peer to Peer Paralleling Checkout Procedure
591
Performing Two Transformer Verification
591
Performing Three Transformer Verification
594
Section 10 Appendix A HMI
601
HMI Menu Flow
601
HMI Screen Review
609
Monitor
609
Metering
609
Present Demand
611
Demand History
612
Energy Metering
613
Status
614
Harmonics
616
Motor Current
616
Tap Information
617
Profile Settings
619
Setpoints
619
Common Settings
620
Power Flow Forward
621
Power Flow Reverse
622
Voltage Reduction
623
Limits
624
Var Bias
625
Var Bias (Step)
625
Var Bias (Linear)
626
Configuration
628
Tap Settings
628
Tapchanger Type
628
Paralleling
631
Programmable Alarm
635
Input Selection
638
System Clock
638
CBEMA Setup
639
Mtr Current Profile
639
Harmonics Setup
640
Data Logging
641
Nameplate
642
Run through Neutral
645
Remote Voltage Bias
646
Communication
647
Comm Settings
647
Memory Card
649
Ethernet
651
Firmware Update
651
Hmi
653
Bluetooth
654
Rs232
655
Utilities
656
Calibration-Test
656
About
659
Serial Number
659
Section 11 Appendix B Setpoint, Configuration and Communication Record Forms
661
Setpoints
661
Configuration
663
Tap Settings
667
Alarms
669
Wakeup Screens
669
Data Logging
670
Harmonics Setup
670
Oscillograph Setup
671
Sequence of Events Setup
672
CBEMA Settings
673
Comm Settings
674
Section 12 Appendix C DNP Configuration Editor
677
DNP Configuration Editor
677
Section 13 Appendix D IEC 61850 Configuration Editor
687
IEC 61850 Configuration Editor
687
Section 14 Appendix E Self-Test Error Codes
697
Self-Test Error Codes
697
Section 15 Appendix F Remote Ethernet File Update Utility
701
Remote Ethernet File Update (REFU) Utility
701
Remote Ethernet Firmware Update
701
Remote Ethernet File Update and Cyber Security
702
Updating Ethernet Firmware Remotely
703
Updating Data File Remotely
706
Section 16 Glossary
711
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ABB TCC300 Quick Start Manual (12 pages)
Tapchanger Control
Brand:
ABB
| Category:
Controller
| Size: 1.27 MB
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