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DESIGNJET 3D
HP DESIGNJET 3D Large Format Printer Manuals
Manuals and User Guides for HP DESIGNJET 3D Large Format Printer. We have
4
HP DESIGNJET 3D Large Format Printer manuals available for free PDF download: Service Manual, User Manual, Assembly Instructions Manual, Assembly Instructions
HP DESIGNJET 3D Service Manual (458 pages)
Brand:
HP
| Category:
3D Printers
| Size: 8.97 MB
Table of Contents
Legal Notice
2
Table of Contents
5
Introduction
17
How to Use this Guide
17
Safety
18
Overview
19
What Happens When
19
Powering up
19
Powering down
20
Loading Material
20
Building a Part
20
Electronics Overview
22
Single Board Computer
23
Controller Board
24
Overview
24
Voltage Generation
24
Dual Port Memory Interface
24
X, Y, Z Axis Control
24
Material Motor Control
24
Temperature Control
24
Liquefier Temperature Control
25
Actuators, Switches & Optical Sensors
25
Safety Devices
26
Controller Board Layout
26
Reset Button
27
Dip Switches
27
Sw2
28
Sw5
28
Sw6
28
Memory
28
Leds
28
Power Distribution Board (PDB)
30
Chamber Temperature Control
31
Test Points and Led's
32
I/O Card
34
Head Board
35
Printer Overview
36
Setup
41
Installing Software
41
Installing Firmware to the Workstation
41
Installing HP Designjet 3D Software Solution
41
Networking the Printer
41
Connecting Directly to a Workstation
41
Connecting through a Network
41
Establishing Network Communication with the Printer
42
Establishing Communication on a Dynamic Network
42
Establishing Communication on a Static Network
43
Setting the Static Network in Windows Vista
43
Setting the Static Network in Windows XP
43
Setting the Static Network in Windows 7
44
Setting the Static Network on Printer
44
Establish Communication
45
Installing Firmware on Printer
46
Adding the Second HP Designjet 3D Material Bay
47
Installing the HP Designjet 3D Material Bay
47
Operation
53
Display Panel and Keypad
53
System Firmware Overview
54
HP Designjet 3D Software Solution Overview
55
Processing Your STL File for Printing
56
Opening Your STL File with HP Designjet 3D Software Solution
56
Selecting Layer Resolution
56
Selecting Model Interior Fill Style
56
Selecting Support Style
57
Selecting the Scale of Your STL File
57
Selecting the Orientation of Your STL File
57
Adding Your STL File to the Pack
58
Printing Your STL File
58
Building a Part
59
Starting a Build from a Remote Location
59
Starting a Build from the Display Panel
59
The Display Panel During Build
60
Chamber Lights
60
Pausing a Build
61
Resuming after Pause
61
Canceling a Build
61
Removing a Completed Part
62
Remove a Part from the Modeling Base
62
Removing Support Material
62
Emptying the Purge Bucket
63
Replacing Material for Single Material Bay
63
Replacing Material for Dual Material Bays
64
Material Bay Leds
65
Replacing Material Spools
66
Removing a Spool of Material from the Carrier
66
Storing Material Spools
66
Auto Power down
68
Cancelling Auto Power down
68
Powering off
69
Resuming Operations from Standby Mode
69
Updating Printer Firmware
69
Installing the Firmware
69
Software
71
Software Architecture
71
Operating System
71
Display Driver
71
Comm Server
72
System Manager
72
Move Compiler
72
Feeder
72
Event/Command Monitor
72
HP Designjet 3D Software Solution Help
73
HP Designjet 3D Software Solution Overview
73
Conventional Help File
73
Dynamic Help
73
Maintenance
75
Startup Kit Tools
75
Preventive Maintenance
75
Daily
75
Clean Door
75
Empty the Purge Bucket
75
Inspect the Tip Shields
75
Inspect the Tip Wipe Assembly
75
Remove Debris Buildup
75
Vacuum Build Chamber
75
500 Hour Maintenance
76
Tip Wipe Assembly
76
Tip Shield Replacement
78
Remove Debris from the Filament Present Switch
80
2000 Hour Maintenance
82
Tip Replacement and Calibration
82
Removing Tips
82
Installing Tips
84
Tip Calibration
87
Chamber Light Bar Replacement
89
Troubleshooting
91
User Troubleshooting
91
Fault Determination Codes
93
Cycling Power
94
Diagnosing Loss of Extrusion
94
Clogged Tip
95
Material Jam
96
Recovering from Loss of Extrusion
98
Service Troubleshooting
102
Part Quality Troubleshooting
151
Embedded Support Strands in Model
151
Brown Streaks (Burn Marks)
152
Loss of Extrusion (LOE)
153
Model Embedded in to Support
155
Moisture in Material
156
Open Seams
157
Part Curling
158
Part Fell over
159
Part Shifting
160
Rough Surface Quality
162
Rough Quality All over
163
Model Strands on Parts
164
Witness Marks
165
Wavy Surface
166
Wavy Parts
167
Under Fill
168
Material Sagging on Curved Parts
169
Fused Layers
170
Z Layers Inconsistent
171
1 0 How to Use this Guide
102
2 0 Special Notes
103
3 0 Code Errors
104
Major Codes with Minor Codes
106
4 0 Non-Code Errors
123
What Happens During Power up / Boot
135
5 0 Connector Pinouts and Signals
145
Umbilical Cable Diagram
145
Umbilical Cable Pinouts
145
Upper Harness
147
Upper Harness Pinouts
148
Lower Harness
149
Lower Harness Pinouts
149
Removal and Installation
173
Maintenance Preparation
175
Tools Needed for Repair Not Order-Able as a Service Part
176
Tools Needed for Repair that Are Order-Able as a Service Part
176
Pre-Maintenance Procedures
176
Exterior Components
177
Top Panel
177
Removing the Top Panel
177
Installing the Top Panel
178
Side Panels
178
Removing the Side Panels
178
Installing the Side Panels
180
Removing the Right Side Panel
180
Display Panel
181
Removing the Display Panel
181
Installing the Display Panel
182
Front Panel
182
Removing the Front Panel
182
Installing the Front Panel
184
Door Solenoid
184
Removing the Door Solenoid
184
Installing the Door Solenoid
185
Door Sensor
185
Removing the Door Sensor
185
Installing the Door Sensor
186
Electronics Bay Components
187
Lower Electronics Bay Cover
187
Opening the Electronics Bay
187
Closing the Electronics Bay
188
Upper Electronics Bay Cover
189
Removing the Upper Electronics Bay Cover
189
Installing the Upper Electronics Bay Cover
190
Removing the Electronics Bay
191
Installing the Electronics Bay
192
Electronics Bay Cooling Fan
193
Removing the Electronics Bay Cooling Fan
193
Installing the Electronics Bay Cooling Fan
194
Controller Board
195
Removing the Controller Board
195
Installing the Controller Board
197
Single Board Computer (SBC)
198
Removing the Single Board Computer
198
Reinstalling the Single Board Computer
200
Power Distribution I/O Card
200
Removing the I/O Card
201
Installing the I/O Card
202
Power Distribution Board (PDB)
203
Removing the Power Distribution Board
203
Installing the Power Distribution Board
206
Hard Drive
207
Removing the Hard Drive
207
Installing the Hard Drive
209
Line Filter
210
Removing the Line Filter
210
Installing the Line Filter
211
Circuit Breaker
212
Removing the Circuit Breaker
212
Installing the Circuit Breaker
213
AC Input
213
Removing the AC Input
214
Installing the AC Input
214
Power Switch
215
Removing the Power Switch
215
Installing the Power Switch
216
24VDC Power Supply
217
Removing the 24VDC Power Supply
217
Installing the 24VDC Power Supply
220
5/12VDC Power Supply
221
Removing the 5/12VDC Power Supply
221
Installing the 5/12VDC Power Supply
223
120VDC Power Supply
224
Removing the 120VDC Power Supply
224
Installing the 120 VDC Power Supply
225
Head Components
226
Head Cooling Fan
226
Removing the Head Cooling Fan
226
Installing the Head Cooling Fan
227
Removing the Toggle Head Assembly
228
Toggle Head Assembly
228
Installing the Toggle Head Assembly
233
Removing the Substrate Sensor
236
Substrate Sensor
236
Installing the Substrate Sensor
238
Removing the Z Foam Level Assembly
239
Z Foam Level Assembly
239
Installing the Z Foam Level Assembly
240
Removing the Toggle Sensor
241
Toggle Sensor
241
Installing the Toggle Sensor
242
Toggle Bar
243
Removing the Toggle Bar
244
Installing the Toggle Bar
248
Head Board
249
Removing the Head Board
249
Installing the Head Board
254
Removing the TC Amp Board
255
TC Amp Board
255
Installing the TC Amp Board
257
Removing the Umbilical Hose
257
Umbilical Hose
257
Installing the Umbilical Hose
261
Installing the Material Tubes
262
Material Tubes
262
Removing the Material Tubes
262
Removing the Umbilical Cable
263
Umbilical Cable
263
Installing the Umbilical Cable
264
XY Table Components
265
Removing the y Home Sensor
265
Y Home Sensor
265
Installing the y Home Sensor
266
Removing the y EOT Sensor
266
Y EOT (End of Travel) Sensor
266
Installing the y EOT Sensor
267
Motor
268
Removing the X Motor
268
Installing the X Motor
272
Removing the y Motor
276
Y Motor
276
Installing the y Motor
278
Removing the y Motor Belt
279
Y Motor Belt
279
Installing the y Motor Belt
287
Removing the y Drive Rod
288
XY Tabley Drive Rod
288
Y Drive Rod
288
XY Table
297
Removing the XY Table
298
Installing the XY Table
307
Z Stage Components
320
Removing the Z Home Sensor
320
Z Home Sensor
320
Installing the Z Home Sensor
321
Removing the Z EOT Sensor
321
Z EOT (End of Travel) Sensor
321
Installing the Z EOT Sensor
322
Chamber Fans
323
Removing the Right Side Chamber Fan
323
Installing the Right Side Chamber Fan
324
Removing the Left Side Chamber Fan
324
Installing the Left Side Chamber Fan
325
Chamber Heaters
326
Removing the Right Side Heater
326
Installing the Right Side Heater
328
Removing the Left Side Heater
328
Installing the Left Side Heater
330
Removing the Right Side Thermal Fuse
331
Thermal Fuses
331
Installing the Right Side Thermal Fuse
332
Removing the Left Side Thermal Fuse
333
Installing the Left Side Thermal Fuse
334
Chamber Thermocouple
335
Installing the Chamber Thermocouple
335
Removing the Chamber Thermocouple
335
Removing the Z Motor
337
Z Motor
337
Installing the Z Motor
340
Z Stage
341
Removing the Z Stage
342
Installing the Z Stage
343
Service Calibrations & Adjustments
353
Offset Calibrations
354
Adjusting Z Calibration and XY Tip Offset
354
Z Calibration
354
Entering Z Calibration Values Manually (Firmware Version 9.1 or Newer)
354
Z Tip to Base (ZT2B)
354
Z Tip to Tip (ZT2T)
355
XY Tip Calibration
356
Entering XY Tip Calibration Values Manually (Firmware Version 9.1 or Newer)
357
Part Based Calibration
359
When to Perform Part Based Calibration
359
Performing Part Based Calibration for HP Designjet 3D from the Service Calibration Menu (Firmware Version 9.1 or Newer)
359
Performing Part Based Calibration for HP Designjet 3D from the Service Cal- Ibration Menu (Firmware Version 9.1 or Newer)
359
Performing Part Based Calibration for HP Designjet 3D with the HP Designjet 3D Diagnostic Software
368
Part Measurement Equations
375
Performing Part Based Calibration for HP Designjet Color 3D from the Service Calibration Menu (Firmware Version 9.1 or Newer)
376
Performing Part Based Calibration for HP Designjet Color 3D with the HP Designjet Diagnostics Software
387
Part Measurement Equations
396
Tensioning the X & y Drive Belts
397
Zero the Dial Indicator
397
Checking/Adjusting the X-Drive Belt Tension
398
Checking/Adjusting the Y-Drive Belt Tension
400
Get/Send Calibration Files
402
Get Calibration
402
Send Calibration
402
When this Button Is Pressed a Dialog Box Appears that Allows You to Browse for and Select the Calibration File to Send to the Printer
402
XY Table Leveling
402
Checking the XY Table Level
402
Parts and Tools Required
402
Adjusting the XY Table Level
406
Head Alignment Procedure
408
Drive Wheel Alignment
408
Idler Wheel Check/Adjustment
411
Liquefier Alignment
413
Verify Liquefier Alignment
414
Complete the Re-Assembly of the Toggle Head Assembly
417
Tip Wipe Assembly
418
Adjusting Tip Wipe Assembly Height
418
Appendix
421
Appendix Overview
421
Front Door Area Components
422
Electronics Bay Components
423
Head Area Components
425
XY Table Area Components
429
Z Stage Area Components
431
Chamber Heater Area Components
432
Cables
433
Material Bay Components
434
Tools
435
Consumables
435
Hard Drive Installation Checklist
436
Toggle Head Assembly Installation Checklist
437
XY Table Assembly Installation Checklist
438
Controller Board Checklist
439
HP Designjet 3D Diagnostic Software Help
440
Overview
440
Select a Modeler
440
Modeler States
441
Modeler Setup
441
Display Units
441
Printer Status
441
Position and Temperatures
442
Versions
442
Travel Limits
442
Material
443
Door
443
Setting the Serial Number
443
Materials
443
Adjusting XY Tip Offset
443
Gantry
444
Temperatures
444
Temperature Limits
444
Outputs
445
Get Calibration
445
Send Calibration
446
Get Configuration
446
Test Parts
446
Reset Password
446
Connect
446
Tera Term
447
Using Tera Term
447
Connecting with Tera Term
447
Tera Term Commands
450
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HP DESIGNJET 3D User Manual (30 pages)
HP Designjet 3D Removal System - User's Guide: English
Brand:
HP
| Category:
Printer Accessories
| Size: 2.31 MB
Table of Contents
Table of Contents
3
1 Introduction
5
How to Use this Guide
5
Learn more
5
Safety Information
5
2 Overview
6
How It Works
6
Startup Kit Contents
7
Major Components
8
Control Panel
9
3 Setup
10
Connecting the System
10
4 Operation
12
Cleaning Models
12
Other Information
15
5 Maintenance
17
Inspecting and Cleaning the Strainer
17
Cleaning
17
Model Bag
17
6 Troubleshooting
18
7 Support
20
Introduction
20
HP Professional Services
20
Contact HP Support
21
8 System Specifications
22
Physical Specifications
22
Facility Specifications
22
Power Specifications
22
Ecological Specifications
22
Environmental Specifications
23
Acoustic Specifications
23
9 Supplemental Information
24
HP Limited Warranty Statement
24
Declaration of Conformity
27
Regulatory and Environmental Information
28
Environmental Product Stewardship Program
29
Recycling Program
29
Glossary
30
Glossary of Terms
30
HP DESIGNJET 3D Assembly Instructions Manual (12 pages)
HP Designjet 3D Material Bay Assembly Instructions
Brand:
HP
| Category:
Printer Accessories
| Size: 2.43 MB
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HP DESIGNJET 3D Assembly Instructions (5 pages)
HP Designjet 3D Printer series - Removal System Assembly Instructions
Brand:
HP
| Category:
Printer Accessories
| Size: 1.66 MB
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